When I have the gas tank down the last time there was only one very tiny spot of a little corrosion and no rust. I have also (multiple times) replaced the fuel filter and blew air thru the line to see if it was clogged and seems to be flowing just fine. The last time this happened in the summer of 07 I replaced the pump and also the fuel pump voltage regulater that is in the trunk and was working a little longer got passed the one year mark, but is happening again.

Let the car cool for a while and will seem to operate again for a little while. With previous tests before monitoring the voltage to the pump I can see that is pegged at 12v and that fuel pressure will be almost at nill when this happend. Currently this one has not yet got that bad.

Put in gear and tap the gas will stall out. And will progress to the point that even if the car has been running for 5 mins any load will stall the car if it gets any load but weird thing is that it will idle just fine.

Starting first only certain conditions where the car has been driven for a while and when you get on the gas over 4000 RPM under load the car will stuter, but only after it is driven for 20 mins or more first.

It seems like it happens around once every year to year and a half that the fuel pump will fail. It seems to be happening again and this would be the 4th time replacing the fuel pump in this vehicle. I have owned a 2000 ford taurus for about 5-6 years now with about 130,000 miles with the standard 3.0L v6 and love the car but this problem is really starting to get to me.

2007 ford taurus bad fuel pump module